Strain Gauges

StrainSense is an expert provider of a wide range of high quality Strain Gauges manufactured from foil and wire to suit applications from cryogenic to 1325C. Our products are used in many applications across OEM and Test & Measurement markets, for transducer manufacture and stress analysis. We offer many equivalent gauges to Vishay, HBM, TML and Kyowa. Strain gauges are available with self-temperature compensation (STC matching) or modulus compensation. Custom designs of can be supplied to customer specifications. Where self-temperature compensated strain gauges are used, a wide range of balco or nickel resistors are available for modulus compensation.

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Frequently Asked Questions About Strain Gauges

A strain gauge is a device used to measure the strain or deformation of a material. It typically consists of a thin metallic foil that is bonded to a substrate and connected to electrical leads. The electrical resistance of the foil changes when the material to which it is bonded is stretched or compressed, and this change in resistance can be used to calculate the amount of strain on the material. Strain gauges are commonly used in structural engineering, mechanical engineering, and materials science to measure stress, load, and deformation in various types of structures and components.

A strain gauge is a device that measures the strain or deformation of an object by detecting the changes in electrical resistance that occur as the object is subjected to stress.

The most common type of strain gauge consists of a long, thin wire or strip of metal (usually made of copper, nickel, or aluminum) that is bonded to the surface of the object being measured. When the object is subjected to stress, it deforms slightly, causing the wire or strip to stretch or compress. This change in length causes a change in the electrical resistance of the wire or strip, which can be measured using an electrical circuit.

The strain gauge is typically connected to a Wheatstone bridge circuit, which consists of four resistors arranged in a diamond shape. The strain gauge is placed in one arm of the bridge, while the other three arms consist of fixed resistors. When a voltage is applied to the bridge, the resistance of the strain gauge changes, causing an imbalance in the bridge circuit. This imbalance produces a voltage output that is proportional to the strain being measured.

By measuring the voltage output from the Wheatstone bridge circuit, it is possible to calculate the strain on the object. Strain gauges are commonly used in a wide range of applications, including structural engineering, aerospace engineering, and materials testing.

Strain gauges have a wide range of applications in various fields, some of the common applications are:

  • Structural Engineering: Strain gauges are used in structural engineering to measure the strain on bridges, buildings, and other structures. This helps engineers to assess the safety and integrity of the structure and make necessary modifications if required.
  • Aerospace Engineering: Strain gauges are used in the aerospace industry to measure the strain on aircraft wings, fuselages, and other components. This helps to ensure that the aircraft is safe and reliable, and can withstand the stresses of flight.
  • Automotive Engineering: Strain gauges are used in the automotive industry to measure the strain on tires, suspensions, and other components. This helps to ensure that the vehicle is safe and reliable, and can withstand the stresses of driving.
  • Materials Testing: Strain gauges are used in materials testing to measure the strain on materials such as metals, plastics, and composites. This helps to determine the material properties such as elasticity, strength, and toughness.
  • Medical Devices: Strain gauges are used in medical devices to measure the strain on implants, prosthetics, and other devices. This helps to ensure that the devices are safe and effective, and can withstand the stresses of daily use.
  • Robotics: Strain gauges are used in robotics to measure the strain on robot arms, joints, and other components. This helps to ensure that the robot is operating within safe limits and can perform its tasks accurately.
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